Inclusion Removements in a Bottom-Stirring Ladle with Novel Slot-Porous Matched Dual Plugs

The cleanness of steel has always been a big problem for secondary refining. In this work, a new method, which is coupled with slot and porous plugs, is proposed to improve the cleanness in steel. Water experiments and numerical simulations were performed to study this effect. Results revealed that when using slot-porous plugs, the flow field was obviously asymmetrical, and the circulation flow was pushed towards the porous side. Then, the removement of inclusions was increased to about 22.7% percent, comparing with traditional two-slot bottom stirring and reducing the dead zone area near the bottom of the ladle; however, the mixing time delay was 16%, comparing with traditional plugs. Then, in order to explain the reason for these phenomena, we established a mathematical model through large eddy simulation and discrete particle modeling (DPM). Results shows that the asymmetry flow field awoke the recirculation flow downwards after using slot-porous plugs, which would homogenize the flow at the bottom, promoting floating in steel. What is more, the velocity near the free surface was lowered; therefore, it could also stabilize the surface velocity as well, which is also beneficial for removing inclusions as well.