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Micro- and nano-structured fiber-based substrates

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  • Publication Date:
    July 09, 2024
  • معلومة اضافية
    • Patent Number:
      12031,248
    • Appl. No:
      17/258563
    • Application Filed:
      July 10, 2018
    • نبذة مختصرة :
      A nonwoven substrate includes individual fibers each having a fiber surface and a fiber diameter, wherein a portion of the individual fibers include a micro-embossed pattern, and wherein the micro-embossed pattern includes pattern elements equal to or smaller than the fiber diameter. The pattern elements can be recessed into and/or extend out of the fiber surface, and the nonwoven substrate can include polypropylene or polyethylene. A disposable absorbent article includes a nonwoven substrate having individual fibers each having a fiber surface and a fiber diameter, wherein a portion of the individual fibers include a micro-embossed pattern, and wherein the micro-embossed pattern includes pattern elements equal to or smaller than the fiber diameter.
    • Inventors:
      KIMBERLY-CLARK WORLDWIDE, INC. (Neenah, WI, US)
    • Assignees:
      KIMBERLY-CLARK WORLDWIDE, INC. (Neenah, WI, US)
    • Claim:
      1. A nonwoven substrate comprising individual fibers each having a fiber surface and a fiber diameter, wherein a portion of the individual fibers include a micro-embossed pattern, and wherein the micro-embossed pattern includes pattern elements equal to or smaller than the fiber diameter, wherein the micro-embossed pattern has a pattern roughness, and wherein the pattern roughness is greater than 1.5, the nonwoven substrate having a substrate density of less than 0.12 g/cc, and wherein the nonwoven substrate has a pattern coverage of at least 20% based on the projected fiber surface area visible from above.
    • Claim:
      2. The nonwoven substrate of claim 1 , wherein the pattern elements are each 10 microns or less.
    • Claim:
      3. The nonwoven substrate of claim 1 , wherein the pattern elements are recessed into and/or extend out of the fiber surface.
    • Claim:
      4. The nonwoven substrate of claim 1 , wherein a contact angle of the nonwoven substrate is elevated by 5 or more degrees when compared to the same nonwoven substrate without a micro-embossed pattern.
    • Claim:
      5. The nonwoven substrate of claim 1 , wherein a contact angle of the nonwoven substrate is elevated by 10 or more degrees when compared to the same nonwoven substrate without a micro-embossed pattern.
    • Claim:
      6. The nonwoven substrate of claim 1 , wherein the nonwoven substrate has a contact angle greater than 128 degrees.
    • Claim:
      7. The nonwoven substrate of claim 1 , wherein the nonwoven substrate includes a thermoplastic polymer.
    • Claim:
      8. The nonwoven substrate of claim 7 , wherein the thermoplastic polymer includes polypropylene or polyethylene.
    • Claim:
      9. A nonwoven substrate comprising individual fibers each having a fiber surface and a fiber diameter, wherein a portion of the individual fibers include a micro-embossed pattern, wherein the micro-embossed pattern includes pattern elements equal to or smaller than the fiber diameter, wherein the pattern elements are recessed into and/or extend out of the fiber surface, and wherein the nonwoven substrate includes polypropylene or polyethylene, wherein the micro-embossed pattern has a pattern roughness, and wherein the pattern roughness is greater than 1.5, the nonwoven substrate having a substrate density of less than 0.12 g/cc, and wherein the nonwoven substrate has a pattern coverage of at least 20% based on the projected fiber surface area visible from above.
    • Claim:
      10. The nonwoven substrate of claim 9 , wherein the pattern elements are 10 microns or less.
    • Claim:
      11. The nonwoven substrate of claim 9 , wherein a contact angle of the nonwoven substrate is elevated by 5 or more degrees when compared to the same nonwoven substrate without a micro-embossed pattern.
    • Claim:
      12. The nonwoven substrate of claim 9 , wherein a contact angle of the nonwoven substrate is elevated by 10 or more degrees when compared to the same nonwoven substrate without a micro-embossed pattern.
    • Claim:
      13. A disposable absorbent article comprising a nonwoven substrate having individual fibers each having a fiber surface and a fiber diameter, wherein a portion of the individual fibers include a micro-embossed pattern, and wherein the micro-embossed pattern includes pattern elements equal to or smaller than the fiber diameter, wherein the micro-embossed pattern has a pattern roughness, and wherein the pattern roughness is greater than 1.5, the nonwoven substrate having a substrate density of less than 0.12 g/cc, and wherein the nonwoven substrate has a pattern coverage of at least 20% based on the projected fiber surface area visible from above.
    • Claim:
      14. The disposable absorbent article of claim 13 , wherein the disposable absorbent article is a feminine hygiene product, an infant care product, a child care product, an incontinence product, or a wound dressing.
    • Claim:
      15. The disposable absorbent article of claim 13 , wherein a contact angle of the nonwoven substrate is elevated by 5 or more degrees when compared to the same nonwoven substrate without a micro-embossed pattern.
    • Claim:
      16. The disposable absorbent article of claim 13 , wherein a contact angle of the nonwoven substrate is elevated by 10 or more degrees when compared to the same nonwoven substrate without a micro-embossed pattern.
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    • Other References:
      Hao, Jiang et al., “Nano-media: New nano-photofabric for rapid imprinting of color images and covert data storage”, IEEE, Aug. 18, 2014, https://ieeexplore.ieee.org/document/6968172. cited by applicant
      Makansi, Munzer Dr., et al, “Holographic embossed fabrics patents on offer”, Holography News, Dec. 2001, http://dialog.proquest.com/professional/docview/1091106561?accountid=157282. cited by applicant
      Hafeez, Hassan et al., “Novel one-step route to induce long-term lotus leaf-like hydrophobicity in polyester fabric”, Journal of Adhesion Science and Technology, 2015, http://dialog.proquest.com/professional/docview/1696772270?accountid=157282. cited by applicant
    • Primary Examiner:
      Thompson, Camie S
    • Attorney, Agent or Firm:
      KIMBERLY-CLARK WORLDWIDE, INC.
    • الرقم المعرف:
      edspgr.12031248