Relation between the microstructure and technological properties of porcelain stoneware. A review ; Relación entre la microestructura y las propiedades tecnológicas en gres porcelánico. Revisión bibliográfica

Consejo Superior de Investigaciones Científicas

2015

Materiales de Construcción (E-Journal)

text/html; application/pdf; text/xml

https://materconstrucc.revistas.csic.es/index.php/materconstrucc/article/view/1944/2365; https://materconstrucc.revistas.csic.es/index.php/materconstrucc/article/view/1944/2366; https://materconstrucc.revistas.csic.es/index.php/materconstrucc/article/view/1944/2367; Barbieri, L.; Bonfatti, L.; Ferrari, A.M; Leonelli, C.; Manfredini, T.; Settembre Blundo, D. (1995) Relationship between microstructure and mechanical properties in fully vitrified stoneware. In: Ceramics: Charting the Future, Techna. Srl., Modena, 99–105.; Sánchez, E. (2002) Technical considerations on porcelain tile products and their manufacturing process. In: VII World Congress on Ceramic Tile Quality, vol. I, Cámara Oficial de Comercio, Industria y Navegación, Castellón, 57–84.; Sánchez, E.; García-Ten, J.; Sanz, V.; Moreno, A. (2010) Porcelain tile: Almost 30 years of steady scientific-technological evolution. Ceram. Int. 36 [3], 831–845. http://dx.doi.org/10.1016/j.ceramint.2009.11.016; Manfredini, T.; Pellacani, G.C.; Romagnoli, M.; Pennisi, L. (1995) Porcelainized stoneware tiles. Am. Ceram. Soc. Bull. 74 [5], 76–79.; ISO 13006:2012. Ceramic tiles: Definitions, classification, characteristics and marking.; Dondi, M.; Ercolani, G.; Melandri, C.; Mingazzini, C.; Marsigli, M. (1995) The chemical composition of porcelain stoneware tiles and its influence on microstructural and mechanical properties. Interceram 48, 75–83.; Barba, A.; Beltrán, V.; Feliu, C.; García, J.; Gines, F.; Sánchez, E.; Sanz, V. (2002) Materias primas para la fabricación de soportes de baldosas cerámicas, 2 ed., Instituto de Tecnología Cerámica, Castellón.; Sánchez, E.; Orts, M.J.; Ten, J.G.; Cantavella, V. (2001) Porcelain tile composition effect on phase formation and end products. Am. Ceram. Soc. Bull. 80 [6], 43–49.; Leonelli, C.; Bondioli, F.; Veronesi, P.; Romagnoli, M.; Manfredini, M.; Pellacani, G.C.; Cannillo, V. (2001) Enhancing the mechanical properties of porcelain stoneware tiles: a microstructural approach. J. Eur. Ceram. Soc. 21 [6], 785–793. http://dx.doi.org/10.1016/S0955-2219(00)00266-1; Biffi, G. (1997) Il gres porcellanato: Manuale di fabricacione e tecniche di impego, Faenza editrice, Faenza.; Llorens, F.G. (2000) Materias primas para la fabricación de gres porcelánico. Ceram. Inf. 286, 908–913.; Llorens, F.G. (1999) Materias primas fundentes para la fabricación de gres porcelánico. Ceram. Inf. 254, 21–26.; Galán-Arboledas, R.J.; Merino, A.; Bueno S. (2013) Use of new raw materials and industrial wastes to improve the possibilities of using ceramic materials from Bailén (Jaén, southern Spain). Mater. Construcc. 63 [312], 553–568.; Xavier, G.C.; Savoya, F.; Maja, P.C.; Alexandre, J. (2012) Durability of fired clay bricks containing granite power. Mater. Construcc. 62 [306], 213–229. http://dx.doi.org/10.3989/mc.2012.60710; Martinez, M.L.; Eliche, D; Cruz, N.; Corpas, F.A. (2012) Utilization of bagasse from the beer industry in clay brick production for building. Mater. Construcc. 62 [306], 199–212.; Dondi, M.; Fabbri, B.; Manfredini, T.; Pellacani, G.C. (1995) Microstructure and mechanical properties of porcelainized stoneware tiles. In: Proceedings of the 4th ECerS, Fanenza Editrice, Faenza, 319–326.; Tenorio Cavalcante, P.M.; Dondi, M.; Ercolani, G.; Guarini, G.; Melandri, M.; Raimondo, M.; Rocha e Almendra, E. (2004) The influence of microstructure on the performance of white porcelain stoneware. Ceram. Int. 30 [6], 953–963. http://dx.doi.org/10.1016/j.ceramint.2003.11.002; Sánchez, E.; Ibáñez, M.J.; García-Ten, J.; Quereda, M.F.; Hutchings, I.M.; Xu, Y.M. (2006) Porcelain tile microstructure: implications for polished tile properties. J. Eur. Ceram. Soc. 26 [13], 2533–2540. http://dx.doi.org/10.1016/j.jeurceramsoc.2005.06.002; Brusa. A. (1987) Características, prestaciones y tecnología de producción de pavimento gresificado, no esmaltado, con efecto granito (gres porcelánico). Tec. Ceram. 159, 562–57.; Brusa, A.; Contoli L.; Dardi, M. (1994) Gres porcelánico fino. Ceram. Inf. 204, 17–26.; Manfredini, T.; Romagnoli, M.; Rincón, J. Ma. (1996) Porcelanized stoneware:architectural, processing and physico-mechanical properties. Mater. Construcc. 46 [242–243], 107–118. http://dx.doi.org/10.3989/mc.1996.v46.i242-243.533; Mucci, L. (1990) Topicality and prospects of increasing the aesthetic value of porcelain stoneware. Ceramurgia 20 [1], 20–23.; Martín-Márquez, J.; Rincón, J. Ma.; Romero, M. (2008) Effect of firing temperature on sintering of porcelain stoneware tiles. Ceram. Int. 34 [8], 1867–1873. http://dx.doi.org/10.1016/j.ceramint.2007.06.006; Martín-Márquez, J.; De la Torre, A.G.; Aranda, M.A.G.; Rincón, J. Ma.; Romero, M. (2009) Evolution with Temperature of Crystalline and Amorphous Phases in Porcelain Stoneware. J. Am. Ceram. Soc. 92 [1], 229–234. http://dx.doi.org/10.1111/j.1551-2916.2008.02862.x; Iqbal, Y.; Lee, E.J. (2000) Microstructural evolution in triaxial porcelain. J. Am. Ceram. Soc. 83 [12], 3121–27. http://dx.doi.org/10.1111/j.1151-2916.2000.tb01692.x; Chakravorty, A.K.; Ghosh, D.K. (1991) Kaolinite mullite reaction-series-the development, significance of a binary aluminosilicate phase. J. Am. Ceram. Soc. 74 [6], 1401–1406. http://dx.doi.org/10.1111/j.1151-2916.1991.tb04119.x; Brindley, G.W.; Nakahira, M. (1957) Kinetics of dehydroxylation of kaolinite and halloysite. J. Am. Ceram. Soc. 40 [10], 346–350. http://dx.doi.org/10.1111/j.1151-2916.1957.tb12549.x; Johnson, H.B.; Kessler, F. (1969) Kaolinite dehydroxilation kinetics. J. Am. Ceram. Soc. 52 [4], 199–204. http://dx.doi.org/10.1111/j.1151-2916.1969.tb13365.x; Brindley, G.W.; Nakahira, M. (1959) The kaolinite-mullite reaction series: I, a survey of outstanding problems. J. Am. Ceram. Soc. 42 [7], 311–314. http://dx.doi.org/10.1111/j.1151-2916.1959.tb14314.x; Brindley, G.W.; Nakahira, M. (1959). The kaolinite-mullite reaction series: II, metacaolín. J. Am. Ceram. Soc. 42 [7], 314–318. http://dx.doi.org/10.1111/j.1151-2916.1959.tb14315.x; Schneider, H.; Okada, K.; Pask, J. (1994) Mullite and mullite ceramics, Wiley, New York.; Bowen, N.L.; Greig, J.W. (1924) The system: Al2O3-SiO2. J. Am. Ceram. Soc. 7 [4], 238–254. http://dx.doi.org/10.1111/j.1151-2916.1924.tb18190.x; Brindley, G.W.; Nakahira, M. (1959) The kaolinite-mullite reaction series: III, the high-temperature phases. J. Am. Ceram. Soc. 42 [7], 319–323. http://dx.doi.org/10.1111/j.1151-2916.1959.tb14316.x; Okada, K.; Otsuka, N.; Osaka, J. (1986) Characterization of spinel phase formed in the kaolin-mullite termal sequence. J. Am. Ceram. Soc. 69 [10], c251-c253.; Sonuparlak, B.; Sarikaya, M.; Aksay I.A. (1987) Spinel phase formation during 980 °C exothermic reaction in the kaolinite-to-mullite reaction series. J. Am. Ceram. Soc. 70 [11], 837–842. http://dx.doi.org/10.1111/j.1151-2916.1987.tb05637.x; Gislimberti, A.; Maschio, R.D.; Campolo, M.P.; Primio, S. (1998) Porcelain Stoneware. Correlation between Chemical–Physical Properties of the Raw Materials and Technological Characteristics of the Final Product: Durability and Mechanical Strength. Ceram. Acta, 9, 46–47.; Sánchez, E.; García, J.; Barba, A.; Feliú C. (1998) Effect of Porcelain Tile Raw Materials Composition on Pressing Behaviour of the Resulting Spray Dried Powder. Ceram. Acta 9, 44–45.; Sánchez, E.; Orts, M.J.; García, J.; de Lamus, R. (1998) Effect of Porcelain Tile Raw Materials Compositions on the Arising Phases in Firing. Ceram. Acta 9, 205–7.; Martín-Márquez, J.; Rincón, J. Ma.; Romero, M. (2010) Mullite development on firing in porcelain stoneware bodies. J. Eur. Ceram. Soc. 30 [7], 1599–1607. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.01.002; Lee, W.E.; Rainforth, W.M. (1994) Ceramic Microstructures. Chapman and Hall, London, U.K.; Norton, C.L. (1931) The Influence of Time on Maturing Temperature of Whiteware Bodies II. J. Am. Ceram. Soc. 14 [3], 192–206. http://dx.doi.org/10.1111/j.1151-2916.1931.tb16931.x; McConville, C.J.; Lee, E.W.; Sharp, J.H. (1998) Microstructural evolution in fired kaolinite. Br. Ceram. Trans. 97 [4], 162–168.; Chen, C.Y.; Lan, G.S.; Tuan, W.H. (2000) Microstructural evolution of mullite during the sintering of kaolin powder compacts. Ceram. Int. 26 [7], 715–720. http://dx.doi.org/10.1016/S0272-8842(00)00009-2; Iqbal, Y.; Lee, E.W. (1999) Fired Porcelain Microstructures Revisited. J. Am. Ceram. Soc. 82 [12], 3584–90. http://dx.doi.org/10.1111/j.1151-2916.1999.tb02282.x; Lee, W.E.; Iqbal, Y. (2001) Influence of mixing on mullite formation in porcelain. J. Eur. Ceram. Soc. 21 [14], 2583–2586. http://dx.doi.org/10.1016/S0955-2219(01)00274-6; Gil, C.; Peiró, M.C.; Gómez, J.J.; Chiva, L.; Cerisuelo, E.; Carda, J.B. (2006) Estudio de la porosidad en soportes del gres porcelánico. Ceram. Inf. 336, 53–56.; Beltrán, V.; Ferrer, C.; Bagán, V.; Sánchez, E.; Garcia, J.; Mestre, S. (1996) Influence of pressing powder characteristics and sintering temperature on the porous microstructure and stain resistance of porcelain tile. In: IV World Congress on Ceramic Tile Quality, Cámara Oficial de Comercio, Industria y Navegación, Castellón, 133–48.; Amorós, J.L.; Cantavella, V.; Jarque, J.C.; Felíu, C. (2008) Fracture properties of spray-dried powder compacts: effect of granule size. J. Eur. Ceram. Soc. 28 [15], 2823–34. http://dx.doi.org/10.1016/j.jeurceramsoc.2008.05.004; Amoros, J.L.; Orts, M.J.; Garcia-Ten, J.; Gozalbo, A.; Sánchez, E. (2007) Effect of the green porous texture on porcelain tile properties. J. Eur. Ceram. Soc. 27 [5], 2295–2301. http://dx.doi.org/10.1016/j.jeurceramsoc.2006.07.005; Alves, H.J.; Melchiades, F.G.; Boschi, A.O. (2010) Effect of spray-dried powder granulometry on the porous microstructure of polished porcelain tile. J. Eur. Ceram. Soc. 30 [6], 1259–1265. http://dx.doi.org/10.1016/j.jeurceramsoc.2009.11.018; Alves, H.J.; Melchiades, F.G.; Boschi, A.O. (2010) Spray-dried powder granulometry: Influence on the porous microstructure of polished porcelain tile. Bol. Soc. Esp. Ceram. V. 49 [4], 239–246.; Alves, H.J.; Minussi, F.B.; Melchiades, F.G.; Boschi, A.O. (2011) Characteristics of pores responsible for staining of polished porcelain tile. Ind. Ceram. 31 [1], 21–26.; Gualtieri, M.L.; Romagnoli, M.; Gualtieri, A.F. (2011) Influence of body composition on the technological properties and mineralogy of stoneware: A DOE and mineralogical– microstructural study. J. Eur. Ceram. Soc. 31 [5], 673–685. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.12.002; Alves, H.J.; Melchiades, F.G.; Boschi, A.O. (2012) Effect of feldspar particle size on the porous microstructure and stain resistance of polished porcelain tiles. J. Eur. Ceram. Soc. 32 [10], 2095–2102. http://dx.doi.org/10.1016/j.jeurceramsoc.2012.03.019; Hutchings, I.M.; Xu, Y.; Sánchez, E.; Ibáñez, M.J.; Quereda, M.F. (2006) Porcelain tile microstructure: implications for polishability. J. Eur. Ceram. Soc. 26 [6], 1035–1042. http://dx.doi.org/10.1016/j.jeurceramsoc.2004.12.019; Jazayeri, S.H.; Salem, A.; Timellini, G.; Rastelli, E. (2007) A kinetic study on the development of porosity in porcelain stoneware tile sintering. Bol. Soc. Esp. Ceram. V. 46 [1], 1–6. http://dx.doi.org/10.3989/cyv.2007.v46.i1.257; Tucci, A.; Esposito, L.; Malmusi, L.; Piccinini, A. (2002) Wear resistance and stain resistance of porcelain stoneware tiles. Key Eng. Mater. 206, 1759–1762.; Esposito, L.; Tucci, A.; Rastelli, E.; Palmonari, C.; Selli, S. (2002) Stain resistance of porcelain stoneware tile. Am. Ceram. Soc. Bul. 81 [10], 38–42.; Dondi, M.; Guarini, G.; Raimondo, M.; Almendra, E.R.; Cavalcante, P.M.T. (2004) Stain resistance of porcelain stoneware tiles: The influence of microstructure. Key Eng. Mater. 264–268, 1511–1514. http://dx.doi.org/10.4028/www.scientific.net/KEM.264-268.1511; Dondi, M.; Ercolani, G.; Guarini, G.; Melandri, C.; Raimondo, M.; Almendra, E.R.E.; Cavalcante, P.M.T. (2005) The role of surface microstructure on the resistance to stains of porcelain stoneware tiles. J. Eur. Ceram. Soc. 25 [4], 357–365. http://dx.doi.org/10.1016/j.jeurceramsoc.2004.01.017; Cannillo, V.; Esposito, L.; Rambaldi, E.; Sola, A.; Tucci, A. (2009) Effect of porosity on the elastic properties of porcelainized stoneware tiles by a multi-layered model. Ceram. Int. 35 [1], 205–211. http://dx.doi.org/10.1016/j.ceramint.2007.10.015; Alves, H.J.; Minussi, F.B.; Melchiades, F.G.; Boschi, A.O. (2009) Porosidade susceptível ao manchamento em porcelanato polido. Ceram. Ind. 14 [1], 21–6.; Rastelli, E.; Tucci, A.; Esposito, L.; Selli, S. (2002) Stain resistance of porcelain stoneware tile: mechanisms of penetration of staining agents and quantitative evaluation. Ceram. Acta 14 [1], 30–7.; Dondi, M.; Raimondo, M.; Zanelli, C. (2008) Stain resistance of ceramic tiles. Ceram. World Rev. 77, 82–9.; Alves, H.J.; Freitas, M.R.; Melchiades, F.G.; Boschi, A.O. (2011) Dependence of surface porosity on the polishing depth of porcelain stoneware tiles. J. Eur. Ceram. Soc. 31 [5], 665–671. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.11.028; Pérez, J.M.; Rincón, J. Ma.; Romero, M. (2012) Effect of moulding pressure on microstructure and technological properties of porcelain stoneware. Ceram. Int. 38 [1], 317–325. http://dx.doi.org/10.1016/j.ceramint.2011.07.009; Pérez, J.M.; Romero, M. (2014) Microstructure and technological properties of porcelain stoneware tiles moulded at different pressures and thicknesses. Ceram. Int. 40 [1], 1365–1377. http://dx.doi.org/10.1016/j.ceramint.2013.07.018; Aduda, B.O.; Nyongesa, F.W. (2000) Role of aspect ratio in elastic modulus–porosity relationship of triaxial porcelain. Br. Ceram. Trans. 99 [5], 206–211. http://dx.doi.org/10.1179/096797800680956; Kobayashi, Y.; Ohira, O.; Kato, E. (1992) Effect of firing temperature on bending strength of porcelains for tableware. J. Am. Ceram. Soc. 75 [7], 1801–1806. http://dx.doi.org/10.1111/j.1151-2916.1992.tb07200.x; Hamano, K.; Hirayama, M. (1994) Effect of quartz addition on mechanical strength of porcelain bodies prepared from pottery stone. J. Ceram. Soc. Jap. Int. Ed. 102 [7], 664–668. http://dx.doi.org/10.2109/jcersj.102.665; Dinsdale, A. and Wilkinson, W.T. (1966) Strength of Whiteware bodies. Proc. Br. Ceram. Trans. 6, 119–136.; Ece, O.I.; Nakagawa, Z. (2002) Bending strength of porcelains. Ceram. Int. 28 [2], 131–140. http://dx.doi.org/10.1016/S0272-8842(01)00068-2; Stathis, G.; Ekonomakou, A.; Stournaras, C.J.; Ftikos, C. (2004) Effect of firing conditions, filler grain size and quartz content on bending strength and physical properties of sanitaryware porcelain. J. Eur. Ceram. Soc. 24 [8], 2357–2366. http://dx.doi.org/10.1016/j.jeurceramsoc.2003.07.003; Esposito, L.; Salem, A.; Tucci, A.; Gualtieri, A.; Jazayeri, S.H. (2005) The use of nepheline-syenite in a body mix for porcelain stoneware tiles. Ceram. Int. 31 [2], 233–40. http://dx.doi.org/10.1016/j.ceramint.2004.05.006; Zanelli, C.; Raimondo, M.; Guarini, G.; Dondi, M. (2011) The vitreous phase of porcelain stoneware: Composition and evolution during sintering and physical properties J. Non-Cryst. Solids 357 [16–17], 3251–3260. http://dx.doi.org/10.1016/j.jnoncrysol.2011.05.020; Survaci, E.; Tamsu, N. (2010) The role of viscosity on microstructure development and stain resistance in porcelain stoneware tiles. J. Eur. Ceram. Soc. 30 [15], 3071–3077. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.06.010; Rahaman, M.N. (2003) Ceramic processing and sintering. 2nd Edition, Marcel-Dekker Inc., New York.; Bernardin, A.M.; Souza de Medeiros, D.; Riella, H.G. (2006) Pyroplasticity in porcelain tiles. Mat Sci Eng A-Struct 427 [1–2], 316–319. http://dx.doi.org/10.1016/j.msea.2006.04.073; Aydin, T.; Kara, A. (2014) Effect of spodumene addition on pyroplastic deformation of porcelain stoneware. J. Ceram. Process. Res. 15 [6], 486–491.; Correia, S.L.; Oliveira, A.P.N.; Hotza, D.; Segadaes, A.M. (2006) Properties of Triaxial Porcelain Bodies: Interpretation of Statistical Modeling. J. Am. Ceram. Soc. 89 [11], 3356–3365. http://dx.doi.org/10.1111/j.1551-2916.2006.01245.x; Amigó, J.M.; Clausell, J.V.; Esteve, V.; Delgado, J.M.; Reventós, M.M.; Ochando, L.E.; Debaerdemaeker, T.; Martí, F. (2004) X-ray powder diffraction phase analysis and thermomechanical properties of silica and alumina porcelains. J. Eur. Ceram. Soc. 24 [1], 75–81. http://dx.doi.org/10.1016/S0955-2219(03)00119-5; Ohya, Y.; Takahashi, Y. (1999) Acoustic emission from a porcelain body during cooling. J. Am. Ceram. Soc. 82 [2], 445–448. http://dx.doi.org/10.1111/j.1551-2916.1999.tb20083.x; Sánchez, E.; García-Ten, J.; Ibáñez, M.J.; Feliu, C.; Sánchez, J.; Portolés, J. (2004) Estudio comparativo de propiedades de piezas de gres porcelánico pulido. Ceram. Inf. 314, 56–66.; De Noni Jr., A.; Hotza, D.; Cantavella, V.; Sánchez, E. (2010) Influence of composition on mechanical behaviour of porcelain tile. Part II: Mechanical properties and microscopic residual stress. Mat Sci Eng A-Struct 527 [7–8], 1736–1743.; McMaster, R.A. (1989) Fundamentals of tempered glass. Ceram. Eng. Sci. Proc. 10, 193–206.; Navarro, J.M. (2003) El Vidrio. Constitución, Fabricación y Propiedades. 3ª edición, CSIC, Madrid.; De Noni Jr., A.; Hotza, D.; Cantavella, V.; Sanchez, E. (2008) Influence of macroscopic residual stresses on the mechanical behavior and microstructure of porcelain tile. J. Eur. Ceram. Soc. 28 [13], 2463–2469. http://dx.doi.org/10.1016/j.jeurceramsoc.2008.03.003; De Noni Jr., A.; Hotza, D.; Cantavella, V.; Sanchez, E. (2009) Effect of quartz particle size on the mechanical behaviour of porcelain tile subjected to different cooling rates. J. Eur. Ceram. Soc. 29 [6], 1039–1046. http://dx.doi.org/10.1016/j.jeurceramsoc.2008.07.052; Senapati, U.; Carty, W.M. (1998) Porcelain-raw materials, processing, phase evolution, and mechanical behavior. J. Am. Ceram. Soc. 81 [1], 3–20.; Warshaw, S.I.; Seider, R.J. (1967) Comparison of strength of triaxial porcelains containing alumina and silica. J. Am. Ceram. Soc. 50 [7], 337–342. http://dx.doi.org/10.1111/j.1151-2916.1967.tb15128.x; Zoellner, A. (1908) Some chemical and physical properties of porcelain. Sprechsall 41, 471–473.; Carbajal, L.; Rubio-Marcos, F.; Bengochea, M.A.; Fernández, J.F. (2007) Properties related phase evolution in porcelain ceramics. J. Eur. Ceram. Soc. 27 [13–15], 4065–4069. http://dx.doi.org/10.1016/j.jeurceramsoc.2007.02.096; De Noni Jr, A.; Hotza, D.; Cantavella, V.; Sánchez, E. (2011) Influence of composition on mechanical behaviour of porcelain tile. Part III: Effect of the cooling rate of the firing cycle, Mat Sci Eng A-Struct 528 [9], 3330–3336.; Martín-Márquez, J.; Rincón, J. Ma.; Romero, M. (2010) Effect of microstructure on mechanical properties of porcelain stoneware. J. Eur. Ceram. Soc. 30 [15], 3063–3069. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.07.015; Dondi, M.; Guarini, G.; Melandri, C.; Raimondo, M.; Cavalante, P.M.T.; Zanelli, C. (2005) Resistance to deep abrasion of porcelain stoneware tiles: Key factors. Ind. Ceram. 25 [2], 71–78.; https://materconstrucc.revistas.csic.es/index.php/materconstrucc/article/view/1944

10.3989/mc.2015.05915

https://materconstrucc.revistas.csic.es/index.php/materconstrucc/article/view/1944
https://doi.org/10.3989/mc.2015.05915

Copyright (c) 2015 Consejo Superior de Investigaciones Científicas (CSIC) ; https://creativecommons.org/licenses/by/4.0

edsbas.59A280DF