Friction stir welding of PM2000 ODS alloy

Friction stir welding has been used to join sheets of a ferritic, oxide dispersion strengthened alloy, PM2000. A stepped spiral probe, polycrystalline cubic boron nitride tool, with a shoulder diameter of 25 mm, was used to weld 4 mm thick plate in a butt joint configuration. The thermomechanically affected zone underwent dynamic recrystallisation during welding; the resultant microstructure consisted of equiaxed ferritic grains containing a dispersion of yttrium aluminium oxides. Microindentation measurements revealed a significant reduction in hardness within the weld zone, when compared to the parent material. The welding process induced an overall coarsening of the yttrium aluminium oxide particles and depletion in their number density. However, the precipitation of secondary phase particles, likely to be oxides, which took place during the welding process, is indicative that an element of mechanical alloying occurs during the welding process. Annealing the welds for 1 h at 1380°C produced a massive r...